Barn Board and Fireplace

I knew as soon as I saw the living room that it needed a fireplace. I went through a few iterations, and ultimately decided to forego the lofty daydream of vaulted ceiling and skylights in favor of saving for early retirement and avoiding the glare on the TV.

What I didn’t know what what a pain in the butt it would be to vent it. The carport is just beyond this wall, and there are windows to the side, so the only solution would have been to punch a new chimney through my new-ish 50-year warranty roof. I’d really rather not. So: electric.

Leveling And Re-Leveling

Ugh, this was a pain. Of course my ceiling is not level… that would be too easy. Working above my head and on a stepladder, holding an 8-foot board and the level with one hand and the drill and screw in the other proved to be challenging. When the top row seemed to be level and straight, the second row proved that it wasn’t. Level actually turned out to be about 3/4” off from the slope of my ceiling.

Pull it down. Rip at an angle. Put it up again. And again. CRAP. Again. Well, close enough. Barn board isn’t supposed to be perfect.

I knew roughly the size of the fireplace I wanted, but needed to decide on the exact model before framing out the base cabinet.

Shopping and Procrastinating

Most electric fireplaces look like two-dimensional cartoon renderings of the Pits of Hades. Typical New Englanders use fire in their homes for survival… you know, to prevent us from having to climb inside the carcass of a newly-dead tauntaun. The idea of paying decent coin just to have it look pretty is absurd.

Dimplex IgniteXL

Modern Flames Spectrum Slimline

The selection of electric fireplaces is minimal. The selection of realistic-looking electric fireplaces is non-existent. And then I began my online obsession with Trevor.

Blazing Embers

Let me introduce you to Trevor’s YouTube channel. If you know me, you know I don't give a rats ass about online personalities or influencers or anyone else telling me what I should buy and how I should decorate. But Trevor’s videos offer up-close and in-depth looks at the features and aesthetics of the fireplaces, which is especially important because his shop - Embers Living - is thousands of miles away.

Modern Flames Orion Slim

Well, this one does the trick: the Orion by Modern Flames. It’s got a high-definition display combined with three-dimensional base (log & glass) media that combine to make a darn good looking fake fire. There are sparks and smoke and crackling noises, all without the actual bother of firewood, backdrafting, and cleaning out ashes. I opted for the Slim version, since I don’t need a multi-sided display, I benefit from having the black bezel cover the cut edges of the barn board, it’s not as deep, and it’s a decent amount cheaper.

I debated flying to Denver to see the units in person, since I know how misleading marketing videos can be. But after talking on the phone with a super-helpful employee (who even took a few additional videos for me), I bit the bullet. Also, it turns out that Independence Day is a good time of year to look for sales on fireplaces. It arrived in just a couple of days.

Base Cabinet

Now that I’d bought the fireplace insert, I could start work on the frame. I treated myself to a laser level, and was delighted to see that my prior work wasn’t half bad.

I built the frame intentionally off-center, to account for the asymmetry of my living room. I also planned to create a vent at the bottom with insulation preventing the baseboard heat from rising up into the cabinet. I ended up not needing to vent it (more on that when I explain the demise of my oil boiler), so I left the bubble insulation and auto-grille mesh in place, but covered by barn board. It’ll be a nice mystery for the next homeowner to solve if they ever open up the cabinet.

Nearly Done

My air conditioner is on full-blast, and I’m sitting in front of the fire. I love it already.

Mantle Plans

My initial plan was to get custom-cut soapstone blocks, 18” wide, 13” deep, and 1.5” thick. Heavy, but not so big I can’t lift them up to reach the electrical cords inside. I built my fireplace frame with blocks every 18” to make sure the stone is supported on three sides. They can be cut with such a precise square corner that I can set them in place touching, and not have to grout the cracks.

Farmhouse Kitchen example from the showcase of Vermont Soapstone Company.

I might still do stone someday. But with other budget priorities, I figured I’d get a placeholder material so at least my plants have a place to sit.

I stopped by a local lumber yard that carries beefy rough cut boards. After a couple coats of semi-transparent stain, the board set in place, and now I love it so much it might live there forever.

Living Room Bookshelf Wall

Mockup

The back wall of the living room with sketch overlay of floor-to-ceiling bookshelves. (Also sketched is the fantasy vaulted ceiling with skylights, but that’s a project for another time.)

Inspiration Photos

Ideas that might work… keeping it simple, so the shelves disappear and allow the contents to be featured. I like the idea of lighting, but not enough to wire every shelf.

Tutorials

I’m not blazing new trail here, so I looked online to find tutorials. Here are some of the ones I leaned on:

3D Model

I decided I wanted uniform, fixed shelves with picture lights across the top. I used Home Designer Suite to create the design. The wall is 126” wide. I’m planning on five 24-inch-wide sections, with the extra few inches used to accommodate the radiator and wiring on the left.

Side note: I had originally planned on installing a picture light at the top of each column. However, my chosen fixtures jumped in price by $50 each, so I reconsidered. Now that I see the completed project, I like it better without.

Getting Started

To prep the wall, I needed to remove the floor moulding and move the existing light switch to the inside of the stairwell. If I’d known how easy this part was, I’d have moved the switch years ago.

Since my vertical supports do not align with the wall studs, I installed a header board where the ceiling meets the wall. From there, I screwed in the vertical support spacers at 24” intervals.

I built up a platform to raise the bottom shelf up off the floor. The bottom shelf needed to be at least as high as the top of the floor moulding. I then started making sandwiches of the 2x2” supports and the 1x12” select pine boards, and screwing them to the pieces already attached to the wall.

Next: Shelves and shelves and shelves. Forty, to be exact… cut from 1x12” select pine boards and pre-drilled using a pocket-hole jig. Measured and leveled and squared again and again and again. Once they were perfectly aligned, I spackled the holes.

From bottom to top, the spacing measures 15”, 12”, 12”, 12”, 10”, 10”, 10”.

I mudded over the exposed end using joint compound, going slowly with thin layers to avoid cracking and sinking. I sanded between each layer, creating a nightmare of dust in my house… but I’m hoping it’ll be worth it. I added plain vertical trim to hide the sandwich-edge of each vertical support, and a horizontal piece across the top. The bottom will get floor moulding to match the rest of the house.

At this point I also got antsy to start painting. I know, I know… probably a bit premature. But it was fun to start seeing my vision appear. It also helped me see where I needed additional caulk to make up for my less-than-perfect carpentry skills.

It’s really starting to take shape now that it’s painted with Behr’s Crème de la Crème to match the living room, and loaded with a bunch of my books and knickknacks. I added rustic crates from Plow & Hearth to collect other odds and ends. I’ll have to wait until lumber is back in stock before I can finish the last of the shelves, but for now I’m quite pleased with how it came out.

Next up: simple and clean crown moulding to hide the gap where the shelves meet the ceiling, and elsewhere in the room where the ceiling joints have cracked and warped.